Line Following Robot

Custom chassis, custom gearbox, built from scratch.

Mechanical Design Robotics

Most line followers use a kit. This one didn't.

The line-following algorithm is the easy part. The harder problem was building a drivetrain worth putting it in. I designed a custom chassis and gearbox from scratch in Fusion 360 and 3D printed every structural component. The result is a robot with a proper gear reduction, clean motor mounts, and a chassis sized for the electronics, not the other way around.

01

Sense

IR sensors continuously read the line beneath the robot, detecting position relative to the track.

02

Decide

A PID control loop processes sensor data and calculates the correction needed to stay on the line.

03

Drive

The custom gearbox translates motor output into smooth, controlled differential steering.

Line following robot fully assembled Line following robot fully assembled

Chassis

Fully custom, designed in Fusion 360 and 3D printed in PLA.

Gearbox

Custom gear reduction designed to match motor RPM to usable drive speed.

Motors

Standard DC hobby motors mounted in custom Fusion 360 designed housings.

Sensors

IR sensor array for line detection.

Control

PID loop for smooth steering correction.

Design

  • Fusion 360
  • 3D Printing (PLA)

Electronics

  • IR Sensors
  • DC Motors
  • PID Control

Designed and built from scratch as part of my electronics coursework at Wesleyan.

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